MILL P

800 U (S)

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Robust, modular, and ready for anything.

The MIKRON MILL P 800 U (S) is a high-performance 5-axis machining center built for mold and die manufacturers who need reliable, precise production around the clock. With a symmetrical gantry design, water-cooled direct torque motors, and limitless automation possibilities, it handles parts up to 1,000 kg with outstanding precision, from aggressive roughing to finest finishing.

5-AXIS MILLING

Highlights

Process reliability

A water-cooled system for all critical components, combined with Automated Machine Calibration (AMC) and a robust symmetrical gantry design, ensures ±2µ precision stability over 24 hours, even during the most demanding simultaneous 5-axis operations.

Dynamic machining

With 1.7 g axis acceleration, 61 m/min feed rate, and a 36 kW / 120 Nm spindle, the MILL P 800 U delivers best-in-class dynamic performance for high material removal during roughing and the tightest tolerances during finishing.

MSP

MSP (Machine and Spindle Protection) deflects the spindle and triggers automatic emergency braking upon collision, protecting machine geometry, reducing downtime, and enabling a restart in just 10 minutes. The world's only spindle protection that works in all directions.

Automation ready

Designed for scalable automation from the back, the MILL P 800 U preserves full front access for operators while supporting tool magazines up to 220 positions and pallet systems from 2 to 12 pallets, in a best-in-class footprint.

Numerical control

The MILL P 800 U (S) is available with Heidenhain TNC 640, TNC 7, or Siemens SINUMERIK ONE, three of the most trusted controls in precision machining. Each offers an intuitive interface, advanced programming capabilities, and full compatibility with MIKRON MILL's smart machine modules, giving operators the flexibility to choose the control that best fits their existing workshop infrastructure.

Machine and Spindle Protection (MSP)

MSP is the world's only spindle protection system that works in all directions. Upon detecting a collision, it instantly deflects the spindle and triggers automatic emergency braking, protecting machine geometry, preventing costly repairs, and enabling a full restart in just 10 minutes. Always active and maintenance-free, MSP eliminates machine downtime and gives operators the confidence to run new programs safely from the very first cycle.

High-quality Spindle

The MILL P 800 U (S) is equipped with a high-performance STEP TEC spindle at 20,000 min⁻¹ with HSK-A63 interface, delivering 36 kW and 120 Nm of torque, covering the full range from high-volume roughing to fine surface finishing. The OptiCool design minimizes heat transfer to the machine structure, ensuring thermal stability and maximum geometric precision throughout every production cycle.

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Applications

  • Material: Böhler M315
  • Dimension: 500 x 400 x 75 mm
  • Machining time: Lateral area 2 h 58 min, Pockets 31 min 27 s
  • Surface finish: Ra < 0.4 µm
plastic-injection-mold​-application
plastic-injection-mold​-application
fir-tree-disk-application

Automation Solutions

The MILL P 800 U is designed for scalable, limitless automation, growing with your production needs without ever compromising the machine's compact footprint.

  • Tool magazine — available in 30, 60, 120, 170, or 215 positions, with parallel tool loading for uninterrupted production.
  • Pallet systems — supporting 2 (only available for the MILL P 800 U) to 12 pallets in Berg or Delphin configurations, with payloads up to 500 kg.
  • Robot integration — compatible with SYSTEM 3R Transformer 3-axis and 6-axis robots, enabling autonomous collaborative production across 1 to 20 machines, 24/7.
  • Software — JobToolManager, EasyCellManager, and WorkShopManager provide full visibility and control from a single machine to a complex multi-technology cell.

Specifications

Einheiten
​Model

Main specifications

Travel X, Y, Z
800 x 800 x 550 mm
Feed rate X/Y/Z
45 (61 dynamic version) m/min
Swiveling range
+91/-121°
Rotary range
n x 360°
Feed rate swivel
25 (50 dynamic version) rpm
Feed rate rotary
35 (60 dynamic version) rpm
Working table
T-slot / parallel Ø 630 or 500 mm / Berg pallet system
Table load
500 / 1,000 kg
Spindle
20,000 (HSK-A63) / 36 / 120 rpm/kW/Nm
Tool magazine
30 / 60 / Tool Tower 120 / 170 / 215 pockets

Downloads

MIKRON MILL 800 U Brochure

PDF
Customer Care

From installation to daily production, MIKRON MILL Customer Care keeps your machines running — with genuine original parts, expert repairs, maintenance contracts, and operator training, all from a single point of contact.